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myControls & Easyroll

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Introduction

PICOT ENGINEERS have developed an innovative software, a real GPS dedicated to the rolling of sheet metal

With its ergonomic and user-friendly HMI, easyroll® integrates more than 150 years of driving expertise and technological innovations into an intelligent, predictive, learning and customizable digital assistance software.

Materials, shapes, number of passes, roller speed… easyroll® puts its intelligent system and your specific data into perspective and integrates them in real time to help you succeed in each rolling under the best possible conditions. Easyroll® assists you in your choices, facilitates your calculations and improves your experience at every stage.

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Smart Material Database

All the cards for a better work, with complete peace of mind

The characteristics and thicknesses of the materials (steel, stainless steel…) as well as their typical advanced rolling behaviors are integrated in easyroll®. These data can be modified or enriched, during software updates or in a personalized way by the user.

Patented predictive learning Technology

All the information you need to bend better with complete peace of mind

The AIR algorithm and the intelligent material base of easyroll® are the two pillars of the technology developed and patented by AMB PICOT to anticipate rolling performance with unequalled reliability.

This technology increases the capabilities and scalability of the digital assistance provided to the user, in particular through the functions of simulation, programming assistance and cone setting, prediction of springback on 3-roll machines, etc.

AIR : Artificial Intelligence for Rollbending machine

Learn, predict and optimize working performance

Easyroll® is equipped with an intelligent expert algorithm that helps the user and the machine to correct their errors, stabilizes program performance and transforms each personal experience into modellable and reproducible know-how. AIR goes further than a simple material correction update and allows a memorized personalization of your easyroll®, adapted to your needs (fine sheet metal work, tanks, aeronautical fuselage…).

Remote Support

For manageable and controlled production

easyroll® integrates and accompanies the practical and technological evolutions of the industry of the future. Innovation and continuous improvement are in its DNA.

  • Proven and scalable plug and play system (MES connection…)
  • Networked learning machines
  • Advanced machine monitoring (self-diagnostics, personalized reports, etc.)
  • Remote assistance in real environment via integrated camera
  • Picot Academy: expert training, active user community etc…

Controls options: improve safety & productivity

Picot has specially developped for its machines specific control systems to facilitate the use of the machine either for the production of single parts or the production of series:
Academy configuration
  • Motions directly driven by hydraulic distributors with progressive flow, manually operated
  • Drives located on the right frame at the edge of the machine (excellent visual control)
  • Ideal for low budget with a high performance request
Easyroll Access configuration
  • Optimum control of all machine motions (rolls displacement driven by proportional electro-hydraulic distributors)
  • Drives located on a moving control desk (possibility to move around the machine)
  • Touchscreen with light version of easyroll control software
Easyroll configuration
  • Easyroll bending assistant (R3H + R4H)
  • Intelligent material data base
  • Spring back calculation
  • Cone bending assistance
  • Assisted conception & .DXF
  • Assisted pre-bending
LASER SAFETY ZONE
  • Control of the safety zone around the machine by laser scanners
  • Blocks every movement of the machine if someone steps in the safety area of 1200 mm around the machine
  • Mandatory for use of the machine in automatic mode (CNC)
PLUG & PLAY

Thanks to the «Plug and Play» connecting system, it is not necessary to send back the machine at the manufacturer for upgrade. The exchange of control desk can be very simply done with remote support.

Easy upgrade solution

Possibility to move from a simple control with digital displays towards a NC by teaching or NC Touch-screen and Easyroll (for machines equiped with electronic regulation only).

EAsyroll : Get your Guide in every situation.

All you need to know

Easyroll V5 combines intelligent assistance, AIR automation, integrated Skills and smart Tools to support the operator in every rolling situation. From setup to final part, the system optimizes machine operation, simplifies complex tasks and improves accuracy, productivity and repeatability.

Assistance

Simulation

2D simulation mode to be launched before starting a program to check the behavior of the
machine and understand the programs.

Online Support

The machine is able to be connected to the internet so the PICOT team can support you on program creation, understanding of the machine or any other Easyroll service.

AIR (Artificial Intelligence for Roll bending machines)

AI Material data base

Intelligent material base calculated upon an internal AI trainned model in order to anticipate
the springback of the material

AIR

Specific module made to easily correct a program and stick to the expected specifications.

Automatic correction

Specific programing mode making automatic corrections according to the measures made during the process. To be used with automatic measurement.

Skills

Automatic measurement

We implemented an automatic measuring technology based on laser vision. This technology, combined to AIR module helps dealing with live correction.

Straightening mode

A straightening mode is available for some specific parts. Easyroll proposes a special program for this job.

Top/Side support auto mngt

A straightening mode is available for some specific parts. Easyroll proposes a special program for this job.

Rec Mode

For skilled users who are used to rollbenging, it is possible to record all the bending steps of a manual process.

Tools / Ergonomy

Intelligent calculator

Smart calculator made for capacity checking, material cutting dinmensions, geometry calculations and more.

Users mngt bare code

On your Easyroll app you can grant access to different kinds of users, from the very limited mode to a full admin access. Users can log thanks to password or QR / Barcode scanner.

File mngt

Programs can be stored in folders in order to clarify the storage or your programs.

USB

A USB page is available to save and import programs, materials or parameters.

Multi machine mode

Several machines but only one controller, this is possible thanks to Easyroll. Plug the controller and select the machine in the list.

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